EG4 Community Forum

Questions on LL-S b...
 
Notifications
Clear all

Questions on LL-S battery behavior

5 Posts
3 Users
1 Reactions
481 Views
Posts: 137
Topic starter
(@jlankford)
Estimable Member
Joined: 6 months ago

@Jared

I have a whole house backup system consisting of one 18Kpv and six LL-S in an EG4 rack. No PV. System includes a Chargeverter permanently connected to the rack bus with a 120VAC generator input. I started with four LL-S in the rack and added two more two weeks later. System has been running about one month.

Since the very beginning, one of the rack batteries has appeared to provide the entire EPS standby load being pulled by the inverter. Over the course of a day, battery ID 4 will show intermittent discharge of 0.54A and the SOC % will slowly drop. All other batteries will continue showing 100% status. Batt #4 is installed in slot 4 of the rack. The behavior did not change when I added two more batteries to the system. Batt #4 continues to show all the standby discharge. All connections on the rack bus and battery terminals have been properly torqued. And the bus connections for batt #4 were even moved and re-torqued when the last two units were added at the bottom of the cabinet. I've also tried rearranging comm cables and changing assigned battery numbers, but the discharging behavior remained with the physical unit in slot 4 and not with logical Batt #4.

While the system is in backup standby I have seen the SOC disparity grow as large as about 20%:

Batt1 100%

Batt2 100%

Batt3 100%

Batt4 80%

Batt5 100%

Batt6 100%

I expect it will grow larger but I don’t have enough time with the system yet to have observed that. During significant discharge, i.e. when powering house loads, all batteries share the load and indicate roughly the same discharge current. During charging, all units indicate roughly the same charging current.

As detailed in another thread, during a charging test using the Chargeverter rather than the 18Kpv, I observed that each of the 100% units received about 27 Ah of charging energy. The “low” unit, which started at 88% for this charging test, received about the same amount.

Questions

  1. What is the expected EPS standby current load on this battery bank from the 18Kpv? Is it a continuous value, or is there a switching function? I ask this because I typically see Batt4 status on the LCD panel alternate between Standby and Discharging. When discharging it is usually showing 0.54A current. The alternating modes seems to be random, sometimes as frequently as 5 sec, sometimes the display remains in Standby for a minute or more. All other batteries show Standby constantly and remain at 100%. Is it possible that all six batteries are contributing to the EPS standby load, but only one of them is sensitive enough to measure and indicate this current draw?
  2. What is the discharge current measurement threshold for the LL-S BMS? I have encountered other LiFePO4 battery brands that have a relatively high threshold for the discharge current used to calculate SOC. There is one brand that does not include any discharge current below 1.0A in its SOC calculations, according to their engineering department, and so that battery can slowly discharge but will continue to report 100% SOC. Is it possible that my LL-S batteries are each slowly discharging at something less than 0.5A due to the inverter’s continuous EPS standby current load, and the batteries (all but one) are not changing the SOC value from 100% because the current is below some threshold?

Note that all six batteries, at any given time, show almost exactly the same individual cell voltages, regardless of the SOC disparity.

4 Replies
1 Reply
Jared
Admin
(@jared)
Joined: 7 months ago

Technical Solutions Supervisor
Posts: 257

Posted by: @jlankford

What is the expected EPS standby current load on this battery bank from the 18Kpv? Is it a continuous value, or is there a switching function? I ask this because I typically see Batt4 status on the LCD panel alternate between Standby and Discharging. When discharging it is usually showing 0.54A current. The alternating modes seems to be random, sometimes as frequently as 5 sec, sometimes the display remains in Standby for a minute or more. All other batteries show Standby constantly and remain at 100%. Is it possible that all six batteries are contributing to the EPS standby load, but only one of them is sensitive enough to measure and indicate this current draw?

With the rated <70W in normal mode, you should expect to see roughly around 1.37A from the battery bank when powering idle consumption.

Posted by: @jlankford

What is the discharge current measurement threshold for the LL-S BMS? I have encountered other LiFePO4 battery brands that have a relatively high threshold for the discharge current used to calculate SOC. There is one brand that does not include any discharge current below 1.0A in its SOC calculations, according to their engineering department, and so that battery can slowly discharge but will continue to report 100% SOC. Is it possible that my LL-S batteries are each slowly discharging at something less than 0.5A due to the inverter’s continuous EPS standby current load, and the batteries (all but one) are not changing the SOC value from 100% because the current is below some threshold?

A lot of BMS information can be found from the spec sheet. However, I will be reaching out to the battery team for this as well since I do not see this documented.

image

 

Reply
Jared
Posts: 257
Admin
(@jared)
Technical Solutions Supervisor
Joined: 7 months ago

The minimum amount of discharge amperage reported is 0.5 amps DC.

Reply
2 Replies
(@jlankford)
Joined: 6 months ago

Estimable Member
Posts: 137

Thank You @Jared for your responses here and in my other thread.

So this is beginning to make sense to me. The EPS idle current of 1.37A DC, distributed across six LL-S units, means each battery is supplying around 0.23A DC, which is less than the BMS current measurement threshold of 0.5A you just stated. This would explain why I am seeing most batteries remaining at 100% SOC when in fact they are discharging slowly. One battery happens to be more sensitive, or it is sourcing slightly more idle current, and that unit is therefore showing a decreasing SOC.

These slight numbers are not insignificant. Over time, my battery bank is decreasing by 1,680 Wh per day due to the 70W idle consumption. The data below represents the battery bank 4 days after the last full charge cycle performed by the 18Kpv. We expect around 6,720 Wh of capacity to be consumed over that time, which is 22% of my total bank capacity. The system SOC is reported at 98%. I should have included that figure in my screen shot, but it’s obvious from the individual batteries' reported SOC. As illustrated below, the actual system SOC is about 77%, not 98%.

Batt status 09Dec2024 0900

From the data above, the cell voltages are indicating a large disparity in SOC for every battery. Note that the screenshot was taken after all the batteries' individual circuit breakers had been switched OFF for one hour. This gave the individual batteries time to settle to a true idle voltage. In the table below, note the large difference between "BMS SOC" and what I'm calling "calculated SOC," which is actually a value interpolated from a discharge curve, not a calculation. I realize the 77% result is not very accurate.

batt data 09Dec2024 0900

I think this explains the large amount of charge I described in my other thread – where the bank at 98% accepted an additional 30% of charge energy from the Chargeverter. The system had been sitting in EPS Idle for a few days before I performed that charging test. I can live with this SOC inaccuracy – I don’t care as long as I know what’s really going on here. But, what I do care about is keeping my system above a certain stored capacity. In the event of needing emergency backup, I want at least 90% to be available at any given time. I want to keep the actual SOC above 90%, so I have the Start Charge SOC value set to 90% and Stop is at 100%. With the slow idle discharge process illustrated above, this system may discharge to as low as 20% actual before it hits the 90% system SOC that will trigger a charging cycle.

What settings need to be configured to keep this battery bank topped up and available for EPS at all times?

 

Reply
(@oi34413)
Joined: 1 month ago

New Member
Posts: 1

@jared is there any configuration to reduce the minimum?

Reply
Share: