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6000XP EPS Overload warning for very small loads

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Posts: 45
Topic starter
(@dannybeardsley)
Trusted Member
Joined: 6 months ago
New thread for a narrowed problem.
 
I'm wanting to know if EG4 is working on this problem (and I should wait for a new firmware) or if it's not being addressed because there's not enough data, or not enough customers encountering it.
 

Problem
When charging with solar and the charging current is limited by the BMS when the batteries are nearly or totally full, the 6000XP will frequently throw an EPS Overload Warning (and go into Grid Bypass) with very small loads (even as low as 200W).

Facts

  • The loads are not high (happens even at 200-300w loads), so the "EPS Overload" is definitely incorrect
  • It's related to solar charging, turning off the physical solar disconnect immediately fixes the problem 100%
  • Only happens more frequently when the solar charger is limiting the current from the MPPTs
  • Never seems to happen when solar output is ramping down at the end of the day because of reduced sunlight
  • Associated with systems that use a battery with a lower voltage range (40-50v), but it's not *because* of the low voltage as the inverter performs perfect without solar connected

Here's a great capture of it happening on my system:

image
  • Red is Grid and thus the bumps highlight when Grid Bypass is on because of EPS overload warnings
  • EPS Overloads start happening as soon as capacity is high and solar charging is limited by the BMS
  • In the middle of the day I turned off the solar disconnect and they stop happening for 3 hours
  • They start again immediately when I turned on the solar disconnect

References

2 Replies
Posts: 45
Topic starter
(@dannybeardsley)
Trusted Member
Joined: 6 months ago

Woah! The latest firmware (released today!) Seems possibly to have fixed the problem!

https://forum.eg4electronics.com/community/6000xp/eg4_ccaa-191011/

Not a single EPS overload today!

image
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Posts: 1
(@cryaunk)
New Member
Joined: 2 weeks ago

I am having a similar problem although my 6000XP's shut down for about 30 seconds when batteries reach 100%. I do not have grid connected so no by-pass so I'm sure, if it were connected, it would go into by-pass mode. I have lowered my charging voltage to 56 to see if this helps. Seems to only do it once batteries reach 100%. I am on the latest firmware and have a Powerwall battery and a DIY battery installed. This only started happening when I added 9 more solar panels to my array thus achieving a full battery charge most days now. Odd thing is it usually only does this once a day. Once it powers back up automatically, even if it reaches 100% again in the same day, it does NOT shut down and reboot, only the one time per day when it initially reaches 100% battery. Seems several are having similar issues even with EG4 battery only so not sure what the fix is. Latest firmware and its still doing it on my system.

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