EG4 Community Forum

Periodic Re-Balanci...
 
Notifications
Clear all

Question Periodic Re-Balancing or Re-Calibration multi-battery installation?

4 Posts
2 Users
0 Reactions
183 Views
Posts: 2
Topic starter
(@anothereg4user)
New Member
Joined: 10 months ago

Hi,

I have an 18kPV inverter/controller, a mixed array of panels (PV and micro-inverter) and 3 of the EG4 14.3kWh AW batteries.  The system is grid-tied and usually runs in back-up mode.  The inverter has been in operation for about 10 months and the batteries about 8 months.  There are no operational problems at this point, but I do want to make sure I am taking proper care of the system.

Earlier this year (in the spring) while sorting out difficulties with wifi, the support tech I was working with recommended re-balancing (or maybe he said "re-calibrating") the batteries.  He said that in a multi-battery system, this is something that should be done periodically.  He did all of the settings, and I didn't quite grasp the process.  I do recall that it involved setting the system to lead-acid, draining the batteries down a bit and then charging them back up.  I had to call back in to him to get the system back to proper back-up mode.

It's been a few months and I called back in to support to say "Hey, I think it might be time to do this again." and the tech I was connected to didn't seem to understand my request.  I couldn't get the tech to describe or agree to a re-balancing or re-calibration process.  They switched the system to self-consumption to exercise the batteries, but re-balancing (going to lead-acid mode, etc) was simply not something they seemed to be able to talk about.

Can the folks on the forum--especially any EG4 staff that may be watching--answer a couple of questions for me?

1. Is periodic re-balancing/re-calibration necessary or recommended for my system/configuration?

2. If so, how often should it be done, and what is the step by step procedure for my system?

 

Thanks!

 


3 Replies
EG4 Eric
Posts: 1231
Admin
(@eg4eric)
EG4 Online Support
Joined: 2 years ago

@anothereg4user

Good afternoon!

1. Is periodic re-balancing/re-calibration necessary or recommended for my system/configuration?

We recommend an 80% Depth of Discharge (DoD), meaning you charge the batteries to 100% and discharge them down to 20%. This helps maximize battery lifespan and maintain optimal performance.

It is also recommended recalibrating the battery’s SOC by charging the battery to 57V approximately every 1–3 months.

The document link below has more information on the battery's health and DoD.

Battery Health and 100% DoDl

2. If so, how often should it be done, and what is the step by step procedure for my system?

You can use a 48v battery charger to charge the batteries to 57v or if you are using your system, you can set the inverter to Lead Acid Mode and set the Absorb Charge to 57v and Float to 54v. Once you charge the battery to 57v, the SOC will automatically recalibrate. 


Reply
Posts: 2
Topic starter
(@anothereg4user)
New Member
Joined: 10 months ago

Hi Eric,

Thank you for your rapid response!

Based on your response, I think my ideal scenario would be to keep the system in backup mode and then every couple of months:

1. Discharge batteries to ~20%.

2. Charge the batteries to 57v. (After discharging, set the inverter to Lead Acid Mode, the Absorb Charge to 57v and the Float to 54v.  Once the batteries are back to 100% change the mode back to Lithium.)

Please confirm that I've gotten the 57v charging steps correct, or tell me what I should do instead.

Also, I'm wondering if I should be discharging the batteries to 20% more often than every couple of months?  Maybe every week discharge to 20% and charge to 100% in Lithium mode, and then charge to 57v in Lead Acid mode every 2 months???

Lastly, I don't seem to see a document link in your response.  Am I just missing it somehow?

 

Thanks!

 


Reply
1 Reply
EG4 Eric
Admin
(@eg4eric)
Joined: 2 years ago

EG4 Online Support
Posts: 1231

@anothereg4user 
I went back and changed the text color of the link so it stands out more.

If possible, discharging the batteries down to 20% once a week would be even better. If you do this weekly, you may only need to charge the batteries to 57V when needed. Normally, the batteries will typically sit between 53V and 56V.

For example, if you see the battery showing 100% SOC while the voltage is only around 52V, the battery may need to be recalibrated.

The reason for this is that when the battery remains idle for an extended period, it will slowly discharge a small amount of current over time. Eventually, this will cause the cells to become imbalanced, which can result in the SOC reading becoming inaccurate.


Reply
Share: